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Thread: Tranny Drain Plug

  1. #1
    Mitsu booster
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    Tranny Drain Plug

    I'd like to drill and tap my 523 for a drain plug'tranny is assembled. so I'd like to know where on the outside of case to drill?Thanks

  2. #2
    Supporting Member Turbo Mopar Contributor
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    Re: Tranny Drain Plug

    near the bottom of the diff,on the front side there is round protrusion, maybe 1" diameter with an approx 1/2"diameter depression on the inside. This it the hole you drill and tap with 3/8 NPT. Remember that since a NPT is a tapered thread, stop an check a few times with your NPT plug. This way it will have proper thread engagement. If you need a picture, LMK
    Regards,
    Miles

    DD '87 Sundance T1, SLH with rear disks
    '87 CSX #432 2.5 CB TII, SLH

  3. #3
    Super Moderator Turbo Mopar Staff 135sohc's Avatar
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    Re: Tranny Drain Plug

    1994 Shadow Sedan. 2.2 N/A, A568 400,000 miles. "the science experiment"
    1987 Shelby CSX #418. Long term rebuild and restore ?

  4. #4
    Supporting Member II Turbo Mopar Contributor ajakeski's Avatar
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    Re: Tranny Drain Plug

    If you're going to do this on an assembled transmission, the tap will bottom out on the differential and not cut the threads deep enough. I cut my tap down a little so the widest part fully engages the case. This way your plug will seal better.
    Also beware that when you drill out the case, most of the fluid will leak out.

  5. #5
    Mitsu booster
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    Re: Tranny Drain Plug

    the tranny was just rebuilt,no fluid in it.I drilled a 3/8 hole through the case and then used a 3/8 npt tap in the outer hole and a 3/8 plug.

  6. #6
    Moderator Turbo Mopar Staff Force Fed Mopar's Avatar
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    Re: Tranny Drain Plug

    I did mine in the car and used a 3/8 plug. worked fine.
    Rob M.
    '89 Turbo GTC

    2.5 TIII stroker, 568 w/ OBX and 3.77 FD

  7. #7
    Supporting Member Turbo Mopar Contributor
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    Re: Tranny Drain Plug

    Quote Originally Posted by Force Fed Mopar View Post
    I did mine in the car and used a 3/8 plug. worked fine.
    So did I and the oil helped washout the chips from the drilling process
    Regards,
    Miles

    DD '87 Sundance T1, SLH with rear disks
    '87 CSX #432 2.5 CB TII, SLH

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