Page 2 of 3 FirstFirst 123 LastLast
Results 21 to 40 of 60

Thread: My '92 Sundance refresh, rebuild, & conversion log

  1. #21
    turbo addict
    Join Date
    Jan 2006
    Location
    Coos Bay, Oregon
    Posts
    5,439

    Re: My '92 Sundance refresh, rebuild, & conversion log

    You should have most of it by the weekend.
    Great stuff for great cars! Poly engine mounts and bushings at: http://www.polybushings.com

  2. #22
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Quote Originally Posted by ATaylorRacing View Post
    You need one of my gauge decal overlays for your speedo...
    Oh man yeah, I've seen them before. They look great, and I will likely pick up a set later, but I'm wanting to put a digital dash in this one. Thanks for reminding me, I've done some other work I need to post photos of.

  3. #23
    Supporting Member Turbo Mopar Contributor glhs727's Avatar
    Join Date
    Dec 2005
    Location
    Spring, Texas
    Posts
    2,168

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Nice job on the alternator, can't wait to see how the rest of the resto goes!
    FWD Performance is a performance shop with a significant investment in this market. We pride oursleves with a hard work ethic, friendly customer service, and honest business dealings with no hidden fees. FWD Performance, Real Race Products by Real Racers.

  4. #24
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Quote Originally Posted by Johnny View Post
    You should have most of it by the weekend.
    Nice! Then I can look at them for the next several months. lol. Thanks again Johnny.

  5. #25
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Quote Originally Posted by glhs727 View Post
    Nice job on the alternator, can't wait to see how the rest of the resto goes!
    Thanks Cindy. Going to try not to cut corners(except where they need to come off) and do it up right. At some point I will likely be bringing it down there for some tuning.

  6. #26
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Parts kit for the rotisserie to get the car up on. Just need to get the steel tubing, some jacks, casters, and weld it up. There's a steel place not far so I'll hopefully be able to start on it soon.


  7. #27
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Todays installment of parts porn brought to you by the fine craftsmanship at polybushings.com.

    Engine bay goodies:



    Rear suspension:




  8. #28
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Been spending some time here and there on readying the ac/alternator bracket for polishing. Once again I forgot to take pictures before I got started on it, but these are some pictures after some initial sanding with some drill based flap wheels at 80 & 120 grit. I've since gotten quite a bit more work done on it and will get some more pics up later.

    Quite a bit of material had to come off with some drill based grinding bits too before I could even do much with the sanding wheels. The aluminum on the bracket is pretty soft though and using the grinding bits I was able to smooth out that huge groove there in the last pic.






  9. #29
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    This was a set of pics I took of the progress on it 2/27.


  10. #30
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    And a couple taken on 03/02:




  11. #31
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Started removing items from the block last night. Got all the pulleys, the water pump, distributor and intermediate shaft removed so far.








  12. #32
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    The weather cleared up a bit today and I was able to get out and do some work on removing things from the interior.

    Got the insulation stuff off. Wow they used a lot of glue! For anyone who hasn't removed that stuff yet, it's dusty, I'd suggest a dust mask, or you'll at least want to pull your shirt up over your nose.



    Took off all the nuts and drain tube, disconnected the vaccum line on the firewall for the heater/ac box and got that removed along with the steering column and brake/clutch pedal assembly. Cleaned up what I could of the remaining glue/insulation mess.




  13. #33
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Got the rest of the block disassembled last night. Glad I have an impact gun and at least a small compressor, made the job of getting all the caps off so much easier.

    Think I might look for a new pan, It's taken a number of hits over the years and there's a pretty good crease near the drain.











    Something was going on with #5, don't know what. Other than that, all the rest looks pretty good, bearings show almost no wear except what looks like wear notches in the sides of the thrust bearing that you can see laying along side the block in one of the previous pics.







    Would surely like to find some 4 bolt main caps to mate up to here:


  14. #34
    Supporting Member Turbo Mopar Contributor GLHS60's Avatar
    Join Date
    Dec 2005
    Location
    Sherwood Park Alberta, Canada
    Posts
    1,645

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Great build!! It looks like your block and head aren't cross drilled if you haven't noticed.

    Thanks
    Randy


    There is no logical reason to call an Engine a motor.

    Randy Hicks
    86 GLHS60
    86 GLHS 373 : SOLD, but never forgotten
    89 Turbo Minivan
    83 Turbo Rampage : SOLD
    Edmonton,Alberta,Canada

  15. #35
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Quote Originally Posted by GLHS60 View Post
    Great build!! It looks like your block and head aren't cross drilled if you haven't noticed.
    Thanks. I'm pretty sure the head was, but it was a replacement anyway. Good eye, I hadn't even paid attention or noticed yet that the block is not. Suppose that's odd considering it came out of a '92, casting says 91. Guess I'll be having that done also. Planning on getting it O-ringed too.


  16. #36
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Just checked and the head wasn't crossdrilled either.

  17. #37
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Removed the front calipers yesterday. Today I dropped the K-frame, removed the gas, clutch and shifter cables and pulled down the heat shielding.





    Car once had an extremely bad oil leak. That's when I finally found and got the blue pan gasket.



    Bought those new big 'ol jack stands to put under the rear so I can start getting to the stuff back there. Need get a few more concrete blocks to put under 'em first.




  18. #38
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Liked the beefy jack stands so much I bought another pair and now have the car up off all fours. Removed the gas tank, rear axle, e-brake cable, and finally the fuel lines.











    No baffles inside the tank.




  19. #39
    Garrett booster
    Join Date
    Aug 2014
    Location
    FtWorth Texas
    Posts
    78

    Re: My '92 Sundance refresh, rebuild, & conversion log

    So, in N. Texas there has only been a couple dry days within the last MONTH! With all the rain and working a lot of OT lately, I haven't been able to do much with the car. Been picking up the AC/alternator bracket here and there and getting it a little closer to being done.




  20. #40
    turbo addict
    Join Date
    Dec 2011
    Location
    Hemet,CA
    Posts
    1,636

    Re: My '92 Sundance refresh, rebuild, & conversion log

    Quote Originally Posted by cjbintx View Post
    So, in N. Texas there has only been a couple dry days within the last MONTH! With all the rain and working a lot of OT lately, I haven't been able to do much with the car. Been picking up the AC/alternator bracket here and there and getting it a little closer to being done.


    thats an impressive polishing job on that part...you must have some experience!

Page 2 of 3 FirstFirst 123 LastLast

Similar Threads

  1. Refresh My Memory!
    By Dodgepilot in forum SRT-4 Neon & PT Cruiser
    Replies: 4
    Last Post: 07-17-2008, 11:31 AM
  2. Refresh my memory: inspection plate??
    By Clay in forum Transmission
    Replies: 4
    Last Post: 07-09-2008, 05:00 PM
  3. General FS 2.5 T1 shortblock/Refresh, 782 head, misc, etc.
    By OrangeCrush in forum Parts For Sale
    Replies: 6
    Last Post: 03-12-2008, 09:24 PM
  4. Enginge refresh
    By SoCalCSX in forum Maintenance & General Tech
    Replies: 1
    Last Post: 11-26-2006, 09:31 PM
  5. Blueberry cal and overboost cutout (refresh)
    By bn880 in forum EFI Tuning
    Replies: 3
    Last Post: 09-27-2006, 06:56 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •