This is not a picture of the cracked one. Just a reference picture.
It cracked between cylinders 2 and 3. I only caught it because I was diagnosing a failing fuel pump.
It's time to upgrade. A friend of mine is willing to build be a tubular header in exchange for shop time. He's a D.I.Y.er so I'd just let him borrow a bay in my shop when he needs it. But I've been searching for cast log manifolds and found a couple, actually 4. I like the idea of a cast log because of it's ability to hold in the heat. If I ceramic coat it it will be even better. Since this is a daily driver I want it to be reliable, I don't want to deal with another cracked manifold even though my friend is pretty confident in the reliability of his MIG welds. I'm also going to be getting a new turbo and going to an external wastegate.
AGP T3 cast header:
http://www.agpturbo.com/srt-4-agp-cast-t3-manifold/
AGP T3 twin scroll cast header. The only problem with this one is the placement of the wastegate. It might hit my fire wall:
http://www.agpturbo.com/srt-4-agp-ca...roll-manifold/
ATP cast exhaust manifold. I don't like the split ports. I'm concerned about getting proper clamping force on the gasket:
http://www.atpturbo.com/mm5/merchant...gory_Code=VSRT
Treadstone stainless steel cast header. I don't like the split ports on this one either.
http://www.treadstoneperformance.com...283&cat_key=52
So I'm open to suggestions on exhaust manifolds, turbos, and external wastegates.