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Thread: Head Gasket Leak

  1. #1
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Jul 2008
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    Head Gasket Leak

    Hi,

    I just finishing installing a 5.9 cummins in my friends 92 Ford F150. The engine was out of a 91 D250 and is intercooled with 190K and it was very well taken care of until the truck fell of a lift and was totaled. It is mated to a Ford ZF trans. Anyway 100 miles later it developed a water leak and it appears to be the head gasket. It is directly under the thermostat housing. I have a few questions, is it normal to retorque the head? If so is there a different torque spec or sequence? Is it normal for them to leak here? My last question is how long are the pushrods? I am worried about getting the back 2 out due to firewall / cowl clearance.

    Thanks,

    Justin
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
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    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
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  2. #2
    Garrett booster
    Join Date
    Apr 2006
    Location
    Windsor
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    177

    Re: Head Gasket Leak

    You can try re-torquing the head, just go by the pattern that is in a factory service manual. When the head gasket does fail, that is a common spot for them to start leaking, on the front of the block under the thermostat housing.
    The push rods are fairly long. I've never worked on a 12valve in a 1st gen truck, or one thats been swapped into a Ford, but on a 2nd gen Dodge like my 02 there is a provision in the cowl so you can get them out.

    Jon

  3. #3
    Hybrid booster
    Join Date
    Feb 2007
    Location
    Memphis, TN
    Posts
    597

    Re: Head Gasket Leak

    The head bolts are only supposed to be reused twice. It is very common for a 12valve to leak coolant under the thermostat housing at the head gasket. I'm sure there are other places they will leak, but I've never seen it.

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