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Thread: Out with the G in with the swirl

  1. #1
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Out with the G in with the swirl

    I am just about complete with the head swap on my 2.5. I would have had it done but I didn't realize the washers don't come off the mopar performance head bolts and since I had felpro bolts i needed to order washers ( I threw all my old head bolts / washers away a few weeks ago ) One thing I noticed with the g-head is the combustion is definitely not efficient. All 4 pistons has a coating of black carbon but the backs ( firewall side) of every piston was clean. It has got to be the head, even with all the extra timing needed. I will update this with how it runs after the swap.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
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    Buy my stuff!!!!!!!!!!! :O) Turbo Mopar Vendor turbovanmanČ's Avatar
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    Re: Out with the G in with the swirl

    Hurry up and get it done already and don't forget to change the cal,

    Take pics of the piston tops.
    1989 FWD Turbo Caravan-2.5 TIII, GT35R, auto, a/c, cruise, pwr windows/locks, fully loaded with interior and ran with full exhaust. RETIRED FOR A FEW YEARS! 12.57@104 :O)
    1984 Chev Getaway van, 6.2 Diesel with a remote mounted turbo setup burning WMO-For sale.
    2003 GSW 2.0L TDI, auto, fully loaded, modified, 360K-wife's.
    2004 GSW TDI, 5 speed, fully loaded, modified.

    Aurora ignition wires for sale. Link to info

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  3. #3
    Garrett booster
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    Re: Out with the G in with the swirl

    Swirl head is where its at!

  4. #4
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Re: Out with the G in with the swirl

    Quote Originally Posted by turbovanman View Post
    Hurry up and get it done already and don't forget to change the cal,

    Take pics of the piston tops.
    I already changed the chip. I wouldnt want to start it up with the amount of timing I had in there for the G. I am starting with Rob's 2.5 MP turbonator set up for 3bar and +40's

    I forgot to take a picture of the pistons and the head is already on. I should have it all done tomorrow, as long as nothing else turns up. I just have to get the hoses and accessory belts on and fill it with oil.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
    91 Dodge Shadow Convertible 2.5 Intercooled Turbo A555 5-spd
    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
    01 Subaru Forester - Daily Driver
    07 Yamaha FJR 1300 140+ HP on 2 wheels
    85 Honda Nighthawk 450
    94 Bobcat 763 Skidloader 2.2 Kubota Diesel
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  5. #5
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Re: Out with the G in with the swirl

    I started the van last night. I only drove it up the street 2 blocks and did not get on it but it is running good and the engine sounds better. I am having a tough time getting all the air out of the cooling system. I believe its mainly because of the heater core being so high on these vans. With the engine not running it is still slowly taking coolant and when I came back from my 2 block trip the gauge climed to between 1/2 and 3/4 and the fan did not come on. WHen I removed the cap there was air in the system. I originally bled it by keeping the gauge temp sensor out until coolant came out, then I left the bolt at the top of the thermostat housing out until I had coolant. I had a similar problem to this with my 84 when I changed the engine. I bled the system by filling the remainder through the heater core line. I am going to try this tonight and see if I can get it all out and the fan to come on.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
    91 Dodge Shadow Convertible 2.5 Intercooled Turbo A555 5-spd
    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
    01 Subaru Forester - Daily Driver
    07 Yamaha FJR 1300 140+ HP on 2 wheels
    85 Honda Nighthawk 450
    94 Bobcat 763 Skidloader 2.2 Kubota Diesel
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  6. #6
    turbo addict
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    Re: Out with the G in with the swirl

    I just take the rad cap off and start the car, let it run till the fan comes on, you'll see when the T-stat opens fully. All of a sudden the coolant will be gone and you just have to pour a bunch in. works everytime.

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    Re: Out with the G in with the swirl

    All I do is drill the stat with a 1/16" hole, self bleeding after that.

    Is the rad cap any good?
    1989 FWD Turbo Caravan-2.5 TIII, GT35R, auto, a/c, cruise, pwr windows/locks, fully loaded with interior and ran with full exhaust. RETIRED FOR A FEW YEARS! 12.57@104 :O)
    1984 Chev Getaway van, 6.2 Diesel with a remote mounted turbo setup burning WMO-For sale.
    2003 GSW 2.0L TDI, auto, fully loaded, modified, 360K-wife's.
    2004 GSW TDI, 5 speed, fully loaded, modified.

    Aurora ignition wires for sale. Link to info

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  8. #8
    turbo addict
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    Re: Out with the G in with the swirl

    1/16" is too big IMO, car takes too long to warm up with a hole that big.

  9. #9
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Re: Out with the G in with the swirl

    Thats what I do on all of my other cars I have had a problem like this twice where there was an air in the heater core or lines and I was not able to get it out. The heater core on the vans is much higher than the cars.

    Tonight I am first going to throw in my old gauge sending unit because I know where the gauge was with that one. I am going to check the cal for the fan temps and last I picked up a T with a cap for flushing, I am going to put this in the heater line and see if I can bleed the air out.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
    91 Dodge Shadow Convertible 2.5 Intercooled Turbo A555 5-spd
    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
    01 Subaru Forester - Daily Driver
    07 Yamaha FJR 1300 140+ HP on 2 wheels
    85 Honda Nighthawk 450
    94 Bobcat 763 Skidloader 2.2 Kubota Diesel
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    Re: Out with the G in with the swirl

    Quote Originally Posted by GLHNSLHT2 View Post
    1/16" is too big IMO, car takes too long to warm up with a hole that big.
    Never had a problem with warming up too slow, even at -15 deg c.

    I drill every thermostat with that size on all my customers to help bleed out.
    1989 FWD Turbo Caravan-2.5 TIII, GT35R, auto, a/c, cruise, pwr windows/locks, fully loaded with interior and ran with full exhaust. RETIRED FOR A FEW YEARS! 12.57@104 :O)
    1984 Chev Getaway van, 6.2 Diesel with a remote mounted turbo setup burning WMO-For sale.
    2003 GSW 2.0L TDI, auto, fully loaded, modified, 360K-wife's.
    2004 GSW TDI, 5 speed, fully loaded, modified.

    Aurora ignition wires for sale. Link to info

    Super60 roller cams or custom/billet cams. Link to info

  11. #11
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Re: Out with the G in with the swirl

    Turns out the new sending unit was bad. I put the old one in and it runs temps like it used to.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
    91 Dodge Shadow Convertible 2.5 Intercooled Turbo A555 5-spd
    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
    01 Subaru Forester - Daily Driver
    07 Yamaha FJR 1300 140+ HP on 2 wheels
    85 Honda Nighthawk 450
    94 Bobcat 763 Skidloader 2.2 Kubota Diesel
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  12. #12
    Buy my stuff!!!!!!!!!!! :O) Turbo Mopar Vendor turbovanmanČ's Avatar
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    Re: Out with the G in with the swirl

    So, how does it run?
    1989 FWD Turbo Caravan-2.5 TIII, GT35R, auto, a/c, cruise, pwr windows/locks, fully loaded with interior and ran with full exhaust. RETIRED FOR A FEW YEARS! 12.57@104 :O)
    1984 Chev Getaway van, 6.2 Diesel with a remote mounted turbo setup burning WMO-For sale.
    2003 GSW 2.0L TDI, auto, fully loaded, modified, 360K-wife's.
    2004 GSW TDI, 5 speed, fully loaded, modified.

    Aurora ignition wires for sale. Link to info

    Super60 roller cams or custom/billet cams. Link to info

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    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Re: Out with the G in with the swirl

    I posted a new message.

    It runs great! The engine also sounds better. It has more bottom end and does not need to go into boost as much around town. I didnt throw a timing light on the engine and timed it by ear which is probabily very close because the cal i was using was too rich with the coolant temp sensor disconnected it would not idle smooth enough to set it with a light, so I didnt want to get on it too much but the swap was worth it. I am going to write up a new message when I get a chance about the swap and why I would not recommend the g on a 2.5. Hopefully it will save someone the aggrivation I went through the last 2 years and just use a swirl.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
    91 Dodge Shadow Convertible 2.5 Intercooled Turbo A555 5-spd
    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
    01 Subaru Forester - Daily Driver
    07 Yamaha FJR 1300 140+ HP on 2 wheels
    85 Honda Nighthawk 450
    94 Bobcat 763 Skidloader 2.2 Kubota Diesel
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  14. #14
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    Re: Out with the G in with the swirl

    for a heavy van that is running low boost as a daily drive the swirl is better. If you're going for all out power then the 655 G head is the best. I do understand why you like the swirl better and for your setup and from your description of your driving style the swirl is a better fit for you.

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    Re: Out with the G in with the swirl

    Awesome, glad to hear,
    1989 FWD Turbo Caravan-2.5 TIII, GT35R, auto, a/c, cruise, pwr windows/locks, fully loaded with interior and ran with full exhaust. RETIRED FOR A FEW YEARS! 12.57@104 :O)
    1984 Chev Getaway van, 6.2 Diesel with a remote mounted turbo setup burning WMO-For sale.
    2003 GSW 2.0L TDI, auto, fully loaded, modified, 360K-wife's.
    2004 GSW TDI, 5 speed, fully loaded, modified.

    Aurora ignition wires for sale. Link to info

    Super60 roller cams or custom/billet cams. Link to info

  16. #16
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Re: Out with the G in with the swirl

    Quote Originally Posted by GLHNSLHT2 View Post
    for a heavy van that is running low boost as a daily drive the swirl is better. If you're going for all out power then the 655 G head is the best. I do understand why you like the swirl better and for your setup and from your description of your driving style the swirl is a better fit for you.
    I agree for an all out race only engine the g may be the way to go but it does not work for a daily driver. On a 2.5 it is too tempermental to tune for a DD.

    Does anyone have numbers to prove that the G including the 655 really makes more power on a 2.5 than a good ported swirl even at high boost levels? From what I can see the g-head is much less efficient during combustion. I am asking this because Simon and myself both tried this combination and both of us have not been satisfied with the results.
    Last edited by turbo84voyager; 10-07-2009 at 11:34 PM.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
    91 Dodge Shadow Convertible 2.5 Intercooled Turbo A555 5-spd
    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
    01 Subaru Forester - Daily Driver
    07 Yamaha FJR 1300 140+ HP on 2 wheels
    85 Honda Nighthawk 450
    94 Bobcat 763 Skidloader 2.2 Kubota Diesel
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  17. #17
    turbo addict
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    Re: Out with the G in with the swirl

    the 655 Ghead flows a ton of air. Terry has a 655 on his 2.5 now.

  18. #18
    Buy my stuff!!!!!!!!!!! :O) Turbo Mopar Vendor turbovanmanČ's Avatar
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    Re: Out with the G in with the swirl

    Quote Originally Posted by GLHNSLHT2 View Post
    the 655 Ghead flows a ton of air. Terry has a 655 on his 2.5 now.
    But his is a track van and he's only done a few pass's and his setup is completely different from anything he's run, just sayin,
    1989 FWD Turbo Caravan-2.5 TIII, GT35R, auto, a/c, cruise, pwr windows/locks, fully loaded with interior and ran with full exhaust. RETIRED FOR A FEW YEARS! 12.57@104 :O)
    1984 Chev Getaway van, 6.2 Diesel with a remote mounted turbo setup burning WMO-For sale.
    2003 GSW 2.0L TDI, auto, fully loaded, modified, 360K-wife's.
    2004 GSW TDI, 5 speed, fully loaded, modified.

    Aurora ignition wires for sale. Link to info

    Super60 roller cams or custom/billet cams. Link to info

  19. #19
    Supporting Member Turbo Mopar Contributor turbo84voyager's Avatar
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    Re: Out with the G in with the swirl

    I probabily should have just added this to this message but this is a writeup I did last night about my experiences with this setup.

    http://www.turbo-mopar.com/forums/sh...ad.php?t=42977

    I am not saying that the g-head is bad, I would just like to post this for someone in the future who may be considering this combination to know the issues I have experienced. There are several sites stating that it is the wat to go even with the van's, but there is very little or nothing out there explaining the problems one may encounter. If I knew this before I put the engine together I never would have used the head.
    Justin
    84 Plymouth Voyager LE 2.5 Intercooled Turbo 5-spd - Only 84 Turbo Van!
    89 Dodge Caravan ES 2.4 SRT-4 Intercooled Turbo (46 trim, OS Valves, CP Pistons, Eagle Rods, NPR IC) Built 31th trans
    91 Dodge Shadow Convertible 2.5 Intercooled Turbo A555 5-spd
    01 Pontiac Grand Prix GTP - 3.8 supercharged! Only 5K miles....
    01 Subaru Forester - Daily Driver
    07 Yamaha FJR 1300 140+ HP on 2 wheels
    85 Honda Nighthawk 450
    94 Bobcat 763 Skidloader 2.2 Kubota Diesel
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  20. #20
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    Re: Out with the G in with the swirl

    its funny everyone talks trash about the G heads.
    I brought a 655 to my machinist one day, and he had NEVER seen a complete oval port 2.2/2.5 head.

    he told me this is the head i want to run if i want to make more power. and also said the bathtub chamber is a much better design then the swirl as it, (not his exact words but) moves teh quench area more towards the center of the combustion chamber, and then said chryco just changed to swirl chamber to help with emmisions and fuel mileage.

    i dont know much about the n/a dodge 2.2/2.5 cars....but im almost certain any of those cars that actually made decent power, were all milled down G headed cars

    so how come they never bothered with the swirl head?? it has "better" combustion chamber, also more compression!!! sorry looks like im starting another G/swirl debate here

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