Hi all,
I've submitted this article to the Knowledge Center. Just curious if anyone has anything they would like to add/correct or any tips and tricks.
Parts:
Clutch and brake pedal from standard car
Flywheel
Clutch and pressure plate
Shifter cables
Clutch cable
Clutch cable bracket
Shifter
Horseshoe clips to attach shifter cables to trans
3 litres 5w-30 regular motor oil
Swap:
Uninstall Automatic Trans
1. Get car on jack stands
2. Take off front wheels
3. Unbolt and tie up the brake callipers, remove brake rotor
4. Remove axle cotter pin and unbolt axle
5. Unbolt steering knuckle from strut assembly
6. Unbolt and take off tie-rod ends
7. Pry down on control arm to free the axles
8. Remove axles (Some vehicles, mainly Turbo’d, you’ll need to unbolt the passenger side axle from the back of the engine block.
9. Remove starter
10. Disconnect automatic shifter cable on the transmission and throttle body
11. Disconnect speed/distance sensor, reverse lights, and convert lockup (if equipped) from the transmission
12. Support engine from top or bottom
13. Loosen transmission bolts
14. Support transmission from bottom
15. Remove transmission bolts
16. Unbolt flexplate
17. Unbolt and remove front and transmission motor mounts
18. Remove transmission from engine bay
Install 5 speed:
1. Install flywheel on crankshaft
2. Align and install clutch and pressure plate on flywheel
3. Place transmission on jack and roll into place
4. Jack into place and maneuver transmission shaft into clutch (optionally install your bell housing covers at this time.
5. Bolt transmission to engine and install all motor and transmission mounts
6. Spin crankshaft to make sure there is no binding on the transmission and clutch
7. Fab and install bracket on K-frame to bolt bobble-strut to
8. Install starter
9. Connect shifter cables and install horseshoe clips
10. Install axles into transmission
11. Install axles into steering knuckles
12. Bolt steering knuckles to strut assemblies
13. Connect tierods
14. Bolt axles in and passenger side wheel on
15. Add oil to transmission until it is up to the plug hole.
16. Spin tires/axles, and try to engage the transmission (work the oil through)
17. Add more oil as needed
18. Put on drivers side wheel
19. Lower vehicle
Inside:
1. Remove shifter
2. Remove drivers seat
3. Remove center console
4. Take automatic shifter cable out
5. Remove ignition lockout switch and cable
6. Remove brake pedal
7. Drill holes for shifter cables
8. Install new shifter
9. Feed new cables
10. Drill clutch cable hole
11. Feed clutch cable
12. Install pedals
13. Fab and mount clutch stop bracket
14. Connect clutch cable
15. Install drivers seat
16. Set shift pattern
17. Install center console
Test drive