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Thread: Honing for a quick rebuild?

  1. #1

    Honing for a quick rebuild?

    I am going to hone the cylinders for a re-ring on standard pistons. I understand that when it is honed, it will be a little more loose. So, do I need to use a more aggressive honing pattern (a little more course) to help to fit the rings to the cylinder walls? It just seems like if the hone is more aggressive, it would help the rings wear in better.

    ???????????

    -Les

  2. #2
    Rhymes with tortoise. Turbo Mopar Staff cordes's Avatar
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    Re: Honing for a quick rebuild?

    Here is the most extensive thread on the subject that I have seen to date.

    http://www.turbo-mopar.com/forums/showthread.php?t=645

  3. #3
    Supporting Member II Turbo Mopar Contributor
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    Re: Honing for a quick rebuild?

    A brush hone is so easy, compared to a re-do if it fails to seat. So, why not bottle brush it? Moly rings can be problematic to seat. Get rings made from a turbo specific alloy.
    John Laing

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    "One of the methods used by statists to destroy capitalism consists in establishing controls that tie a given industry hand and foot, making it unable to solve its problems, then declaring that freedom has failed and stronger controls are necessary."
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    Buy my stuff!!!!!!!!!!! :O) Turbo Mopar Vendor turbovanmanČ's Avatar
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    Re: Honing for a quick rebuild?

    I have had bad luck with finger hones, use the ball type.
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    turbo addict moparzrule's Avatar
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    Re: Honing for a quick rebuild?

    This is what I use-
    http://cgi.ebay.com/ebaymotors/3-1-2...QQcmdZViewItem

    Works great. Put it on a slow drill, oil it up, and run it down through 6-12 times, then spray the cylinder out with brake-clean and rub it down with a red mechanics rag. This style hone only ''deglazes'' the cylinder, it takes a microscopic amount of metal out so you don't really have any issues with the bore getting bigger everytime. I broke 2 pistons in the number 4 cylinder, and everytime I re-honed it with this flex hone. Plus I honed it the first time on the original rebuild, so it was honed 3 times. Perfect compression everytime. I did find out what was breaking my piston and eventually got it to stop!
    Oh and whatever you you do, DON'T use the 3 stone hone. That one sucks, it's hard to get a good hone, and they only last a couple hones. A flex-hone lasts like forever and is almost idiot-proof. The only bad thing you can do with is run it in the drill too fast. Oh yeah and never stop in one place, if it's turning make sure you are going up or down with it.

  6. #6

    Re: Honing for a quick rebuild?

    Well, I definately need something idiot proof! I'll get that on the way. And I will read that thread before I start. Thanks!

    -Les

  7. #7
    Hot Certified Christians at TD! Turbo Mopar Staff Directconnection's Avatar
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    Re: Honing for a quick rebuild?

    Bottle hone, berry stick, ball hone, flex hone...same thing. They don't really remove material unless you get crazy with it.

    Use a light oil liberally on the bores and honing balls. Use a slow speed and fast up and down action to give a decent cross hatch pattern.

    Can't really explain the speed and feed to use, but rpm about 4-5 times a second (240-300) and stroke up and down about 2-3 times a second. (that's up/down up/down up/down fast a second)

    Stroke all depends on what rpm you do it at.
    Quote Originally Posted by 22mopar
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    Supporting Member II Turbo Mopar Contributor
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    Re: Honing for a quick rebuild?

    A strong drill motorhelps a lot in controlling the speed of a bead hone. A typical drill has too little power to overcome the substantial friction of the brush hone's beads so the only way it can drive the hone is at a high speed and that makes it difficult to control the angle of the cross hatching. So, if you can beg or borrow a strong 1/2 construction drill do it. Also, the big drills are typcially reduction geared and that makes them easier to control too.
    John Laing

    "The sole condition which is required in order to succeed in centralizing the supreme power in a democratic community, is to love equality, or to get men to believe you love it. Thus the science of despotism, which was once so complex is simplified, and reduced . . . . to a single principle."
    -- Alexis de Tocqueville

    "One of the methods used by statists to destroy capitalism consists in establishing controls that tie a given industry hand and foot, making it unable to solve its problems, then declaring that freedom has failed and stronger controls are necessary."
    --Ayn Rand

    "To evolve, you don't need a Constitution. All you need is a legislature and a ballot box . . . . things will evolve as much as you want. All of these changes can come about democratically; you don't need a Constitution to do that and it's not the function of a Constitution to do that."
    -- Justice Antonin Scalia

  9. #9
    turbo addict looneytuner's Avatar
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    Re: Honing for a quick rebuild?

    Which brings up Black and Decker service centers.. Real pro drills for about half price. I always check there before buying tools.

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    Re: Honing for a quick rebuild?

    Make sure the crank throw is at the bottom of its stroke and cover the crank throws with a rag when you do it and make sure to brake clean off the crank and surrounding area after your done. You don't want to leave any grit in there.
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    turbo addict moparzrule's Avatar
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    Re: Honing for a quick rebuild?

    Quote Originally Posted by turbovanman View Post
    Make sure the crank throw is at the bottom of its stroke and cover the crank throws with a rag when you do it and make sure to brake clean off the crank and surrounding area after your done. You don't want to leave any grit in there.

    +1

  12. #12
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    Re: Honing for a quick rebuild?

    Quote Originally Posted by moparzrule View Post
    +1
    +2 I was assuming the engine was apart and out of the car. The abrasive grit from any honing proccess is horrible. wash with plenty of brake cleaner and then soap and water and a bristle brush.
    Quote Originally Posted by 22mopar
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  13. #13
    turbo addict moparzrule's Avatar
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    Re: Honing for a quick rebuild?

    Quote Originally Posted by Directconnection View Post
    +2 I was assuming the engine was apart and out of the car.

    Oh yeah, now I'm not sure. I've done it both ways come to think of it LOL but lately it's been in car piston replacements

  14. #14
    Buy my stuff!!!!!!!!!!! :O) Turbo Mopar Vendor turbovanmanČ's Avatar
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    Re: Honing for a quick rebuild?

    Quote Originally Posted by Directconnection View Post
    +2 I was assuming the engine was apart and out of the car.
    I never assume that when it comes to TM's,
    1989 FWD Turbo Caravan-2.5 TIII, GT35R, auto, a/c, cruise, pwr windows/locks, fully loaded with interior and ran with full exhaust. RETIRED FOR A FEW YEARS! 12.57@104 :O)
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    2003 GSW 2.0L TDI, auto, fully loaded, modified, 360K-wife's.
    2004 GSW TDI, 5 speed, fully loaded, modified.

    Aurora ignition wires for sale. Link to info

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  15. #15
    turbo addict moparzrule's Avatar
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    Re: Honing for a quick rebuild?

    LOL, so what are you saying?

  16. #16
    boostaholic
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    Re: Honing for a quick rebuild?

    Quote Originally Posted by turbovanman View Post
    I have had bad luck with finger hones, use the ball type.
    +1, finger hones suck.

  17. #17
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    Re: Honing for a quick rebuild?

    I've done a couple in car re-ring jobs, the one that used the 3 finger stone to do the honing didn't come out well. The ball hone worked great. I badly melted #4 piston, and melted a little bit of #2. (pushed too far on alky injection on a log intake. ) I replaced all 4 pistons with standard bore Sealed Power units and standard rings, also Sealed Power. The motor is still running good.
    1986 Chrysler Lebaron 2 dr. R.I.P. 2.2 T1 log intake, modified to intercool Best 1/8th 9.03@77mph / Best 1/4 14.16@93.55mph Running on E85:nod:[SIGPIC][/SIGPIC] '93 Spirit 2.5 TBI 5 Spd(sold), '85 Ramcharger, 360 4brl, NP435 4 Spd. The new ride; '90 Sundance 2.5 T1/5 spd. FMIC(from Ford Probe) new Mitsu; Best 1/8th 8.96@79.16 / Best 1/4 14.06@101.27

  18. #18
    Hybrid booster
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    Re: Honing for a quick rebuild?

    Man, i bought the finger ones. :[

    The good thing is i bought it with my autozone reward card haha, so it was basicly free.

  19. #19
    Rhymes with tortoise. Turbo Mopar Staff cordes's Avatar
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    Re: Honing for a quick rebuild?

    Quote Originally Posted by Dez View Post
    Man, i bought the finger ones. :[

    The good thing is i bought it with my autozone reward card haha, so it was basicly free.
    I bought one of the finger ones, and it worked pretty well. I will say that the 4th cylinder that I did looks pretty darn good. The 1st... Well, not so much.

  20. #20
    Hybrid booster
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    Re: Honing for a quick rebuild?

    The finger ones do work, but it seems you have to have some skill to get it right on all 4 cylinders.

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