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View Full Version : Engine: WTB 5 bolt timing gear & cast timing cover



thor363
10-31-2015, 10:13 AM
2.2 turbo II motor from 1989:

Lost the battle after breaking 3 types of pullers, and the cover behind the timing gear (at the crank). You guys were right, even with heat applied, kroil applied, and multiple pullers, and yes even an air hammer...that crap was never coming off without breaking something. Anyone got a good 5 bolt timing gear and the p.o.s. cast cover from that end of the crank? Paypal preferred if anyone has these. Thanks for the help guys!

(cross-posted on the other forum also...in a hurry)

martin kolner
11-01-2015, 03:16 PM
there is a shield behind the gear 5214636 item #9 is that it?

below from 1989 part book:

TIMING BELT AND COVERS AND INTERMEDIATE SHAFT 2.2 L ENGINE

1 2094 631 1 PLUG, Timing Belt Cover Upper (Exc. 16 Valve)
2 #4448 634 1 COVER, Timing Belt Upper (Exc. 16 Valve)
3 #6501 405 1 SCREW, Camshaft Sprocket (Exc. 16 Valve)
4 6500 346 1 WASHER, Camshaft Sprocket Screw (Exc. 16 Valve)
5 6500 150 1 KEY, Camshaft Sprocket
6 #4387 557 1 SPROCKET, Camshaft (Exc. 16 Valve)
7 #4387 549 1 BELT, Timing (Exc. 16 Valve)
4425 951 1 w/EDD 16 Valve
8 #4387 557 1 SPROCKET, Intermediate Shaft (Exc. 16 Valve)
4425 609 1 w/EDD 16 Valve
9 5214 636 1 SHIELD, Timing Belt
10 6101 279 1 SCREW, w/Washer Timing Belt Shield Mounting (55 MM Lgh.)
11 6101 278 1 SCREW, w/Washer Timing Belt Shield Mounting (20 MM Lgh.)
12 #4483 298 1 SPROCKET, Crankshaft (Exc. 16 Valve)
13 6500 150 1 KEY, Crankshaft Sprocket
14 #6501 947 1 SCREW and WASHER, Crankshaft Sprocket (Exc. 16 Valve)
15 #6501 405 1 SCREW, Intermediate Shaft Sprocket (Exc. 16 Valve)
4425 613 1 BOLT, w/EDD 16 Valve
16 6100 041 1 U-NUT, Timing Belt Cover
17 6500 150 1 KEY, Intermediate Shaft Sprocket
18 6500 346 1 WASHER, Intermediate Shaft Sprocket Screw
19 6101 277 1 SCREW, w/Washer Tension Pulley Mounting (Exc. 16 Valve)
20 #4315 705 1 PULLEY, Tension (Exc. 16 Valve)
21 #4448 725 1 PLUG, Timing Belt Cover Lower (Exc. 16 Valve)
22 4667 273 1 COVER, Timing Belt Lower (Exc 16 Valve)
23 6500 778 3 SCREW, Timing Belt Cover (M6x20 Lgh.) (Exc. 16 Valve)
24 #6500 274 2 NUT, Timing Belt Cover (Exc. 16 Valve)
6100 041 1 U-NUT, Timing Belt Cover (Exc. 16 Valve)
25 4343 428 1 SHAFT, Intermediate
26 4105 217 1 BEARING, Intermediate Shaft Rear
27 5203 325 1 RETAINER, Intermediate Shaft Oil Seal (See Note 1)
28 6101 278 3 SCREW, Intermediate Shaft Oil Seal Retainer Mounting
29 4105 395 1 SEAL, Intermediate Shaft
30 4448 700 1 BEARING, Intermediate Shaft Front
31 4425 608 1 PULLEY, Tension w/EDD 16 Valve
6101 277 1 SCREW and WASHER, Tension Pulley w/EDD 16 Valve
32 4425 932 2 SPROCKET, Camshaft w/EDD 16 Valve
33 #6501 405 2 BOLT, Camshaft Sprocket w/EDD 16 Valve
34 6500 346 2 WASHER, Sprocket w/EDD 16 Valve
35 6501 947 1 BOLT, Crankshaft Sprocket w/16 Valve
4425 973 1 Use With #4425587 Crankshaft
36 4425 610 1 COVER, Timing Belt Cover Lower w/EDD 16 Valve
4425 636 1 WASHER, w/EDD 16 Valve
4425 635 2 SCREW, w/EDD 16 Valve
37 #4343 825 1 PLUG, Timing Belt Cover Lower w/EDD 16 Valve
38 4425 698 1 U-NUT, Timing Belt Cover w/EDD 16 Valve
39 4425 699 1 SCREW, Timing Belt Cover w/EDD 16 Valve
40 4425 607 1 COVER, Timing Belt Upper w/EDD 16 Valve
41 SPROCKET, Crankshaft w/EDD 16 Valve Engine
4425 383 1 Large Flange, Up to Chassis #3000
4425 994 1 Small Flange,After Chassis #3000
4425 321 1 Full Length Cog (High Torque)