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View Full Version : Brake Caliper Rebuilding and Rebuilds...



RoadWarrior222
12-18-2011, 09:40 PM
Hi folks,

Anyone know anything about typical front brake caliper rebuilds and reman process?

Here's the tale, my Ford Escort, ever since I did a full brake job, has had this intermittent, judder/rattle/knock thingy from the front on light brake pressure. Sometimes it would go away for a few days, then it would be back again, sometimes it seems like every time you apply the brakes on a particular drive, other times it was just once or twice. Forking annoying... yes I checked everything over and over and over. You'd think maybe you fixed it when it didn't happen all week...

Anyway, I have finally come to suspect that it might be wear ridges in the caliper bushing sleeves. I put "re-man" calipers on it when I replaced them. I couldn't actually find "new" calipers in the locality so had to get what I was assured were good quality remans.

So now I'm thinking they aren't.

So the bushing sleeves, what kind of tolerances are typical on those, and can I hone them out? I don't see rebuild kits where you get like 020 over bushings or something, so what do you do to these if they are worn???

thanks for any tips,

RW222